Author Topic: 1.8T Turbo/manifold/test-pipe removal - Help wanted  (Read 2551 times)

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dubitup

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1.8T Turbo/manifold/test-pipe removal - Help wanted
« on: November 08, 2005, 03:28:39 PM »
Hey Guys,

I'm in need of some help with my car on Sat. Nov. 12, 2005.  I need to remove the turbo/manifold, test-pipe, etc.. to remove a broken turbo to cat stud that is within the housing.  I've heard that this is a total PITA to do, but I can not justify paying over $600 to have this done.  I've ordered my parts for APR and should receive them today or Weds.  I was wondering if anybody here has done this or can lend a hand, Lunch and beer provided.

Let me know, I also have to source out a repair manual & reverse drill bits this week.

Alex

Eric

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1.8T Turbo/manifold/test-pipe removal - Help wanted
« Reply #1 on: November 08, 2005, 04:02:33 PM »
which stud is it, i broke one of mine, but tap/dye it without havign to take anything off



E

Rocky Mountain Club B5

1.8T Turbo/manifold/test-pipe removal - Help wanted
« Reply #1 on: November 08, 2005, 04:02:33 PM »

dubitup

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1.8T Turbo/manifold/test-pipe removal - Help wanted
« Reply #2 on: November 08, 2005, 05:16:15 PM »
Top Cat to Turbo bolt is broken with in the housing, needs to be drilled out.

I also need to remove teh Test pipe to install Cat

kraut-sled

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1.8T Turbo/manifold/test-pipe removal - Help wanted
« Reply #3 on: November 08, 2005, 05:16:53 PM »
Do I hear the need for a Autobahn Premier Service Garage Day???? :wink:
Autobahn Premier Service
2105 South Kalamath Street
Denver CO 80223
303-935-9065

dubitup

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1.8T Turbo/manifold/test-pipe removal - Help wanted
« Reply #4 on: November 08, 2005, 05:51:05 PM »
So what is this "Autobahn Premier Service Garage Day" that yu are talking about!

Detail please

03Indigo

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1.8T Turbo/manifold/test-pipe removal - Help wanted
« Reply #5 on: November 08, 2005, 05:56:22 PM »
ooooo, I would get in on that, I have a suspension to replace...and everything is in storage ;)

kraut-sled

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1.8T Turbo/manifold/test-pipe removal - Help wanted
« Reply #6 on: November 09, 2005, 01:11:55 AM »
PM sent regarding the broken turbo stud.
Autobahn Premier Service
2105 South Kalamath Street
Denver CO 80223
303-935-9065

dubitup

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1.8T Turbo/manifold/test-pipe removal - Help wanted
« Reply #7 on: November 09, 2005, 12:48:56 PM »
replied, call me when you get a chance

dubitup

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1.8T Turbo/manifold/test-pipe removal - Help wanted
« Reply #8 on: November 21, 2005, 03:12:25 PM »
BIG, BIG thanks to Randy & Mark.

We repaired the broken stud, and broke another, it was a total PITA...we tried to use screw extractors, but the screws were just too damn soft, so we have do drill them out and remove the excess material, then re-tap the housing......worked great.

Also, for some reason, I holding boost better now, it used to spike then taper back quickly, not it tapers back a lot smoother, maybe a pinched N75 line or who knows, but these guys kicked butt, started at 8am was driving it by 5pm

Good works guys, thank you very much for all your help.

Alex

kraut-sled

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1.8T Turbo/manifold/test-pipe removal - Help wanted
« Reply #9 on: November 21, 2005, 04:09:16 PM »
You are welcome.  I am glad that it all worked out and your car is running better then before.  Now lets just hope you pass emissions and that will be the end of it.

Now just dial up the suspension and replace the bumber cover and you will be sitting pretty!
Autobahn Premier Service
2105 South Kalamath Street
Denver CO 80223
303-935-9065